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A simple yet accurate automatic, regulated 6/12/24 volt lead acid battery charger circuit is explained in this article. The circuit switches off the current to the battery as soon as the battery reaches full charge. An illuminated LED at the output indiacates the fully charged condition of the battery. The circuit diagram may be understood from the following points: Fundamentally the voltage control and regulation is done by the versatile, work horse IC LM 338. An input DC supply volt in the range of 30 is applied to the input of the IC. The voltage may be derived from a transformer, bridge and capacitor network. The value of the 47k  preset is set to get the required output voltage, depending upon the battery voltage to be charged. If a 6 volt battery needs to charged, R2 is selected to produce a voltage of around 7 volts at the output, for a 12 volt battery it becomes 14 volts and for a 24 volt battery, the setting is done at around 28 volts. The above settings take ...

The above pictured schematic diagram is just a standard constant current model with a added current limiter, consisting of Q1, R1, and R4. The moment too much current is flowing biases Q1 and drops the output voltage. The output voltage is: 1.2 x (P1+R2+R3)/R3 volt. Current limiting kicks in when the current is about 0.6/R1 amp. For a 6-volt battery which requires fast-charging, the charge voltage is 3 x 2.45 = 7.35 V. (3 cells at 2.45v per cell). So the total value for R2 + P1 is then about 585 ohm. For a 12 V battery the value for R2 + P1 is then about 1290 ohm.  For this power supply to work efficiently, the input voltage has to be a minimum of 3V higher than the output voltage. P1 is a standard trimmer potentiometer of sufficient watt for your application. The LM317 must be cooled on a sufficient (large) coolrib. Q1 (BC140) can be replaced with a NTE128 or the older ECG128 (same company). Except as a charger , this circuit can also be used as a regular power supply . Parts ...

Build a Pulse Charger for reviving tired Lead Acid batteries circuit diagram . If you own a motorcycle, a motor home, a caravan, a lawn mover, a day cruiser or maybe a vintage car you must at some point had to write off a lead acid battery. When a battery is improperly charged or allowed to self-discharge as occurs during non-use, sulphate crystals build up on the battery's plates. The sulphate preventing the battery from being fully charged and therefore it is unable to deliver its full capacity. When trying to charge a battery in this state it only gets hot and looses water, the gravity of the electrolyte is not increasing to its normal “full charge” state.    Pulse Charger for reviving tired Lead Acid batteries Circuit Diagram The only thing you do is killing the battery completely. If a battery has a resting voltage of at least 1.8 Volts/cell and no cells are shorted, desalination of its plates can be done. This circuit is an add-on and part for a modification of a normal ...